Increase Productivity. Reduce Waste. Save Money.
The industry leading ZPI Enterprise Manufacturing Diagnostics suite provides accurate and comprehensive data collection and analytical tools that provide packaging, manufacturing and processing facilities with the tools required to increase availability, improve performance, reduce quality defects, increase outputs, decrease costs, and increase profit margins.
The ZPI software package has been specifically designed to improve the performance of manufacturing processes through the automatic collection, contextualization and reporting of advanced performance data. The software provides the toolset required to diagnose and solve issues that restrict the line from reaching optimal performance.
ZPI connects to your existing programmable logic controllers (PLC) to gather production variables like state and condition from every asset on a line. The system then applies business rules to the raw data and stores the data in a SQL database where the information is accessed quickly and easily from anywhere in the world using our out of the box reporting suite.
The ZPI reporting interfaces are specifically designed to be intuitive and easy to use, with performance improvement as the core design principle. Data is made available at all levels from the shop floor to the top floor, with reporting for operations, improvement teams, external contractors, plant leadership and users across the enterprise. ZPI data is stored in cached tables for extremely quick reporting, ensuring that years of production data is available at your fingertips instantly.